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 August 6, 2010 - 10:09 am 

 
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 Post subject: Bamboo Rod Build, Part II, The Final Split
PostPosted: Sat Dec 19, 2009 11:38 am 
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FFIMer

Joined: Sat Apr 16, 2005 12:00 am
Posts: 255
Building a bamboo rod is not difficult. It does, however, require a great deal of commitment and attention to detail. I was the dorky kid who had a natural affinity toward complicated, detailed things. For example, I enjoyed esoteric board games that came with ½ inch thick instruction booklets. It's probably for the same reason that I gravitated towards fly fishing, fly tying, and eventually bamboo rod building. I love the detail. Although the goal is rarely, if ever, achieved, each rod begins as a detailed pursuit of perfection. In his fine book, Casting a Spell, George Black quotes Hoagy Carmichael about the pursuit of perfection in bamboo rod building: "A good rod, a really good rod, is one where you make maybe nine mistakes." My hope is that this rod will have only nine mistakes.

Continuing with that lofty pursuit, we now have to do the final split to the twelve tip strips, which are presently ½" in width. Incidentally, I love splitting cane. If I could find employment doing nothing but splitting cane, I'd take it in a heartbeat. It's very calming and therapeutic, and, at the end of the process, it is extremely satisfying to hold 24 perfectly split bamboo tip strips and 18 butt strips.

On the back side (pith side) of the strip, there is now a slight hump, which is remnants of the inner nodular dam:
<img src="http://www.flyfishinginmaine.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=6095&g2_serialNumber=1">

These humps are planed flat with 10 or 12 passes with my trusty Stanley 9.5 block plane (the rod maker's best friend) outiftted with a finely tuned (sharpened) Hock blade:
<img src="http://www.flyfishinginmaine.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=6098&g2_serialNumber=1">

Now the strip is turned enamel or "bark" side up for the final split. This final split will be done at slightly more deliberate pace because there very little room for error. Using the same technique employed for the first strip split, at roughly the middle of the 1/2" strip, I find the center of the strip width (a flexible ruler an be used here) and strike my knife with the rubber mallet to start the split:
<img src="http://flyfishinginmaine.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=6101&g2_serialNumber=1">

Once again moving to the end of my bench, I anchor the srewdriver in the 2x4 and from the middle of the strip working towards one end, I continue the split. This time I've anchored the screwdriver very close to the bench edge and work up closer with my hand to gain more control of the split. Again, it's important to keep the back side of the strip flush against the 2x4 to ensure square strip edges:
<img src="http://www.flyfishinginmaine.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=6104&g2_serialNumber=1">

Now I reverse the strip end to end and, working from the middle of the strip towards the other end, I finish my split. If the split starts to wonder off center, I simply push the trip against the thicker section to bring it back on center. If all goes well with the remaining splits, I'll soon be holding 24 tip and 18 butt strips:
<img src="http://www.flyfishinginmaine.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=6107&g2_serialNumber=1">

Okay, Boo Boys, we've got a start, but there's still lots of work to be done...


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 Post subject:
PostPosted: Sat Dec 19, 2009 12:16 pm 
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FFIM-aholic

Joined: Sun Sep 28, 2003 12:00 am
Posts: 1248
Joel,
Having been bitten by the bamboo bug I really appreciate your series. As I write this I see 3 out of 4 tubes that hold my collection thus far. Not sure where it may end. My fishing partner may not always agree with my direction down this slippery slope.
But after all she did buy me my first fly rod. And 25 years after that she presented me with my first cane rod. I just love the smell as you remove the rod from the tube. The look as you admire and string it. And the feel as you cast and hopefully land your quarry with it.
On a side note to prevent further damage to your thumb nail as my father always told me "Just don't hit it".

Great series

Ron

_________________
The charm of fishing is that it is the pursuit of what is elusive, but attainable, a perpetual series of occasions for hope.


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 Post subject:
PostPosted: Sat Dec 19, 2009 2:19 pm 
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FFIMer

Joined: Sat Apr 16, 2005 12:00 am
Posts: 255
1weight wrote:
My fishing partner may not always agree with my direction down this slippery slope.


It is indeed a slippery slope, Ron. That's why I had to start building my own; I figured for the cost of a first rate rod, I could buy the tools to build my own. The problem becomes, however, that I start daydreaming about the next rod when I'm not even halfway done with the one on my bench!


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